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JEEP 4.0 Success - UAEFI

Posted: Mon Jul 22, 2024 8:38 pm
by scfrontier
Tune file: https://rusefi.com/online/view.php?msq=1729
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This Jeep is a 1984 CJ7 with a 4.0 out of a 98 Grand Cherokee. When my father acquired the Jeep sometime in the 90's, it had a 4.2L carbureted engine and a soft top. It had no a/c, a few distasteful modifications (hammered hole in firewall, drilled holes), but was in pretty good shape.
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Fastforward 30 years, and now he has given the Jeep to me. The first thing I wanted to do was address the engine, engine bay, and clutch.
After some research I discovered the newer 4.0 engine was pretty much a direct bolt in replacement (at least bell housing, motor mounts, clearance), so a running junk yard engine was purchased. That engine was rebuilt using stock specified components, and the bell housing was modified for a crank position sensor. The original transmission (nwc T5) only needed an adapter pilot bushing to be installed in the crankshaft. For the ignition system I went with a three coil (wasted spark style) coil pack and added a coil driver to it. The fuel system is stock except for a fuel pressure regulator mounted to the intake manifold. The clutch was converted to hydraulic using oem style parts for a four-cylinder cj7 (custom length slave-to-fork engagement rod). The stock A/C compressor was adapted to a Jeep Air under dash unit (works great).

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Things I am not asking the ecu to do:
  • directly drive the alternator field coil. I'm using a big solid state relay under the ECUs control.
  • control wideband O2 sensor. I had already installed a 14Point7 device.
  • control a/c compressor. Engine idles up when the compressor turns on because it reads coil state. I added a diode on the compressor coil for extra safety.
Overall impression
I am quite impressed with how the engine runs and its street mannerisms. A/c idles up, manual shifts are smooth thanks to "dashpot" settings, deacceleration-to-stop is smooth, acceleration is crisp and responsive, and cold start is quick. The previous ecu was a MS3, but unfortunately, I damaged the circuit board, and it was cost prohibitive to replace. For a much cheaper price I got the UAEFI (ultra affordable efi). Not only is the UAEFI smaller, it has all the features I need (plus more), required no hardware modifications, and is cheaper to replace if I make a major wiring mistake. Furthermore, I can research and/or modify every feature of the device using the open source code bank.

The Jeep project chapter may be closing for me, but with so much power for so little money, I see a lot more projects in the future!

Re: JEEP 4.0 Success - UAEFI

Posted: Tue Jul 23, 2024 3:11 am
by AndreyB
How are these parts so clean?

Thank you for the warm words and the amazing write up!

Re: JEEP 4.0 Success - UAEFI

Posted: Wed Jul 24, 2024 12:46 am
by scfrontier
I have had good luck using an ultrasonic cleaner.
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Re: JEEP 4.0 Success - UAEFI

Posted: Sat Jul 27, 2024 4:36 pm
by scfrontier
Here are some wiring notes. Some changes were made, hence the X outs.
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Re: JEEP 4.0 Success - UAEFI

Posted: Sun Jul 28, 2024 1:42 am
by scfrontier
To clarify, injectors were wired in cylinder order, not firing order. Ignore the Injector A, B, etc. nomenclature.
Cylinder 1 = B6
2 = B5
3 = B4
4 = B3
5 = B2
6 = B1

Re: JEEP 4.0 Success - UAEFI

Posted: Sun Sep 01, 2024 10:03 am
by mpgmike
You have given me at least a bit of a jump start with my '95 4.0 to 4.6 stroker project. You said you are using a '98 engine. My '95 crank trigger has 12 notches arranged into 3 groups of 4, spaced 120 degrees apart. I understand that changed at some point, but I don't know when. What does your CPS exciter look like?

Re: JEEP 4.0 Success - UAEFI

Posted: Sun Sep 01, 2024 5:27 pm
by mpgmike
Never mind, I figured it out; it's the 18-2-2-2 that you used in your tune.

Re: JEEP 4.0 Success - UAEFI

Posted: Wed Feb 12, 2025 5:47 pm
by scfrontier
UPDATE: I have updated the tune file. After a few seasons of driving the Jeep, I have moved to open loop idle, fixed some ignition timing errors, adjusted cold start settings, and probably some other adjustments. I have been enjoying this tune for a few months now.